Japan Platform for Redesign: Sustainable Infrastructure (JPRSI)

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Cullet preheating equipment using unused waste heat

Technology / Service Summary

The melting process accounts for approximately 60% of the energy consumed in a glass melting furnace.

Conventional technology for recovering unused waste heat has reached its limit, and it is not possible to expect a significant reduction in GHG emissions with the energy-saving technology used to date.

Therefore, we focused on technology that uses unused waste heat to heat glass raw materials, and developed a cullet preheating device that controls the mixing ratio with the batch in the post-process.

Purpose

To reduce GHG emissions from glass melting furnaces

Feature

Hybrid method of direct and indirect heat exchange with exhaust gas

Combining two heating zones achieves high heat recovery rate and long life

Effect

With a cullet utilization rate of 80% in glass melting furnaces, energy savings of around 10% are possible

Controlled Substance

Applicable Regions / Countries

  • Japan
  • Southeast Asia
  • Central/South Asia
  • China/ East Asia
  • Middle East
  • Africa
  • Oceania
  • Europe
  • Central/South America
  • ASEAN countries

    Indonesia,Cambodia,Singapore,Thailand,Philippines,Brunei Darussalam,Viet Nam,Malaysia,Myanmar,Lao PDR

Related SDGs Goals

  • 7. Affordable and Clean Energy
  • 12. Responsible Consumption and Production

Cullet preheating equipment using unused waste heat